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1

Overview

1.1

Outline of chemical engineering

1.2

General information abouf courses

1.3

Process Engineering Desien Scope

1.4

Role of Process Design Engineer

2

Specific ProjJect Details

2.1

Design Basis of selected project

2.2

Specifications for selected project

2.3

Standards used for selected project

3

Feasibility Studies

3.1

Technical and Economic Feasibility of General & Specific project

4

Preparation of Process Flow Diagram

4.1

General PFD explanation

4.2

Drawing template of PFD

4.3

PED for specific project

5

Heat and Mass Balance Calculation

5.1

General calculations with example

5.2

HMBT calculation for speciftc project

6

Process Design and Simulation

6.1

Introduction to HYSYS Software

6.2

HYSYS User Interface

6.3

HYSYS Simulation Tutorial l

6.4

HYSYS Simulation Tutorial 2

6.5

HYSYS Simulation Tutorial 3

6.6

HYSYS Simulation for Specific Project

6.7

Detailed HMB reports through HYSYS simulation

7

Equipment Design Calculation

7.1

Equipment used in process plants

7.2

Spccification and codes & standards

7.3

Design of Storage Tank

7.3.1

Horizontal

7.3.2

Vertical

7.4

Design of Separaftors

7.4.1

2 ph separators

7.4.2

3 ph separator

7.4.3

Free Water Knock Out Drum (FWKO)

7.4.4

Slug Catchers

7.5

Design of Pump

7.1.5   

Centrifugal Pump           

7.5.2

Gear Pump

7.5.3

Positive Displacement Pump

7.6

Design of Reactors

7.7

Design of Desalter

7.8

Design of Emulsion Treater

7.9

Design of Indirect Fired Heater

7.10

Design of Heat Exchanger

7.11

Design of Columns and Towers

7.11.1

Distillation Column Tray/Packed

7.11.2

Contactor (Absorber) Tray / Packed

7.11.3

Molecular sieves (Adsorbers)

8

Design of specific proJect equipments & preparation of datasheet

9

Piping & Instrumentation Diapram Preparation

9.1

Introduction of P&ID

9.2

Legends and symbols

9.3

Instrument arrangemenfts

9.4

General Example of P&ID

9.5

Specific project P&I]D

10

Utility Calculation

11

Hydraulie Calculations

11.1

Line sizIng criteria

11.2

Single phase line size

11.3

2 phase line size (liquid & Gas)

12

Safety Valve calculations

12.1

For liquid at various Scenario

12.2

For gas/vapor/steam at various condifion/scenarios

13

Control Valve Sizing

14

3D Plant & Equipment Modeling - introduction

15

Plot plan & layout

16

Nozzle Elevation and Orientations

17

General Arraneement Drawing

18

Cost Estimation and Economics